Chagrin River Consulting

Rick Bohan
216-409-9046
rbohan@voyager.net



Change Management
Strategic Planning
Best Manufacturing Practices
Lean Manufacturing
Organizational Excellence

Home PageLean EnterpriseOur Approach
Lean Manufacturing: What Is It?
Lean Manufacturing.  Lean Product Development.  Lean Engineering.  Lean Enterprise.

If it's lean, it's generating a lot of interest these days.  Lean manufacturers are said to be improving quality, improving customer service, all while reducing costs. Surveys of manufacturers of all sizes tell us that companies are either implementing lean methods or are planning to.  Is it worth the investment?  Do lean practices really pay off?  Or is it simply a lot of marketing buzz designed to help consultants...like me...to sell services?
So why would a company bother? Lean companies are better at making and delivering high quality products and services at a lower cost than their competitors are. They respond to both positive and negative changes in the market more quickly. They introduce more products in a shorter time. They have lower inventories and they turn raw materials into cash more quickly. They do all this while increasing employee safety, health, and satisfaction.

Not all companies are successful at implementing lean methods but the companies that are successful have a strategic advantage over their competitors.
First, let's talk about what lean isn't. 

It absolutely, positively is not force reduction.  It isn't just about cost reduction.  It isn't about working faster or harder.  It isn't the old "time and motion study" approach to improving productivity.  It certainly isn't a magic wand or a panacea.  It does, however, take a long time to implement and it does require a substantial change in practice and culture.